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Blog — Ballooning & FAI Guides

1 August 2026 · 5 min

What is drawing ballooning in manufacturing?

Drawing ballooning is a key quality control step in aerospace and manufacturing. Learn what it is, why it's mandatory (EN9102/AS9102 FAI), and how BullePlan streamlines the process.

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15 August 2026 · 6 min

EN9102 / AS9102 Form 3 — step-by-step guide

EN9102 Form 3: 6 required columns, common mistakes to avoid, and free Excel template. Full guide for your First Article Inspection.

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20 August 2026 · 6 min

PPAP Element 9: Dimensional Results and Ballooned Drawing

PPAP Element 9 requires a ballooned drawing with 100% of dimensions measured. Learn the exact requirements, how to balloon a drawing efficiently, and how BullePlan automates this step.

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22 August 2026 · 7 min

FAIR AS9102: the 3 forms explained (Form 1, 2, 3)

The FAIR AS9102 (First Article Inspection Report) includes 3 mandatory forms. Complete guide: role of each form, required information, and how BullePlan automates Form 3.

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25 August 2026 · 5 min

PPAP vs FAIR: differences in drawing ballooning and dimensional documentation

Both PPAP (automotive) and FAIR AS9102 (aerospace) require a ballooned drawing. What are the concrete differences in ballooning, Form 3, and documentation requirements?

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27 August 2026 · 4 min

Ballooning & Form 3 checklist: miss nothing before PPAP or FAIR submission

The complete checklist to validate your ballooned drawing and Form 3 before any PPAP (Element 9) or FAIR AS9102 submission. Avoid customer rejections with this proven quality control list.

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28 August 2026 · 6 min

AS13100 & AIAG-VDA FMEA: ballooning requirements and aerospace quality documentation

AS13100 (aerospace PPAP) and the AIAG-VDA FMEA method require rigorous dimensional documentation. How drawing ballooning fits into both frameworks and how BullePlan helps you meet their requirements.

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28 August 2026 · 5 min

NADCAP and special processes: role in FAI Form 2 and the quality package

NADCAP accredits aerospace special processes (heat treatment, coatings, welding…). How these certifications integrate into FAI AS9102 Form 2 and their connection to drawing ballooning.

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31 August 2026 · 6 min

Airbus AQPL explained — what is a qualified parts list?

Understand AQPL, QPL and NADCAP in 5 minutes: who qualifies, how to check a supplier's status, and the link to your EN9102 FAI package.

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28 August 2026 · 5 min

ISO 2768: general tolerances and ballooning — what to declare in Form 3

ISO 2768 defines general tolerances for linear and angular dimensions. Should they be ballooned? How to declare them in FAI Form 3 or PPAP Element 9? Practical guide with examples.

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28 August 2026 · 6 min

ASME Y14.5 — GD&T: how to balloon geometric tolerances in Form 3

ASME Y14.5 (GD&T) defines a universal language for geometric tolerancing. How to interpret feature control frames, balloon them correctly, and record them in AS9102 Form 3.

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28 August 2026 · 7 min

PFMEA, MSA, SPC, Control Plan: how the ballooned drawing feeds the entire quality loop

PFMEA (AMDEC Process), MSA, SPC and the Control Plan form the APQP/IATF quality loop. How the ballooned drawing and Form 3 are the starting point for all four tools.

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