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Blank AS9100 Control Plan Template

Free Excel Control Plan template structured for AS9100: characteristic columns, control method, frequency, reaction plan. Blank, ready to fill in. No sign-up required.

The Control Plan is a fundamental quality document in AS9100 and IATF 16949 production systems. It describes, for each manufacturing process step, the characteristics to be controlled, the measurement or verification method, the sampling frequency, the inspection equipment used, and the reaction plan in case of non-conformance. It is the management tool that links the FMEA to manufacturing instructions and acceptance criteria.

This blank Excel template is structured to the standard AS9100 columns: process step number, product or process characteristic, specification and tolerance, control method, sample size, frequency, responsible party, records, and reaction plan. It is designed to be filled in directly or adapted to your document management system. Free download, no sign-up required.

What this template contains

A Control Plan structured to AS9100 Rev. D requirements, with the normative columns expected during a quality audit. All cells are blank — fill in according to your process.

Included columns

  • Part number / Revision
  • Controlled characteristic
  • Classification (CC / SC / Minor)
  • Measurement method / instrument
  • Sampling frequency
  • Sample size
  • Control limit LSL / USL
  • Reaction plan if out of limit
  • Responsible

This template is generic. Adapt it to your customer's or prime contractor's specific requirements.

Need BullePlan to automatically fill your Control Plan?

BullePlan extracts characteristics from your drawings, calculates tolerance limits, and generates the complete EN9102 Form 3.

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